JETOMAT
Variable Nozzle ThermoCompressor
~30%
Steam Savings
125+
Years Expertise
20%
Production Boost
Key Function
What is a Jetomat Thermocompressor ?
A thermocompressor is a device that recycles low-pressure steam by compressing it using high-pressure steam. This process increases the pressure and temperature of the steam, making it reusable within the system.
Recirculation
Recirculating steam and condensate within the heating process to maximize energy efficiency.
Compression
Compressing low-pressure flash steam to higher pressures for reuse in the process.
Desuperheating
Acting as a desuperheater and saturated steam generator with high precision temperature control.
Advantages
Benefits of Jetomat Thermocompressor
30%
Energy Efficiency
Saves up to 30% of Live Steam load by recompressing and recirculating steam and condensate.
15-30Yr
Long-Lasting
100% Built in Germany, ensuring decades-long service life with minimal maintenance
18%
Improved Performance
Higher heating output from existing machines due to increased Heat Transfer Rate
6-8Month
Rapid Payback
Saves up to 30% of Live Steam load by recompressing and recirculating steam and condensate.
Simplified Design
Eliminates need for additional circulation pumps and complex hydraulic balancing.
Versatility
Seamlessly integrates into both new and existing systems for Steam, Water, and Thermic fluid.
Environmental Benefits
Lower greenhouse gas emissions helping reduce carbon footprint and meet sustainability goals.
Closed Loop Network
Maximizes energy recovery when combined with flash vessels and pressurized condensate systems
Operation Principle
How Does the Jetomat Thermocompressor Work?
Suction Stage
Low-pressure steam is drawn into the thermocompressor by the high-velocity jet of motive steam.
1
Mixing Stage
The low-pressure steam mixes with the high-pressure steam within the diffuser, where the kinetic energy is transferred.
2
Compression Stage
The mixed steam is compressed, resulting in higher pressure and temperature, making it suitable for reuse.
3
Variable Nozzle
The variable nozzle design adjusts the steam flow rate and pressure dynamically, ensuring optimal performance and efficiency.
4
Case Studies
Real-world implementations of Jetomat thermocompressors delivering measurable
results across industries.
Chemical Industry
UPL, India
CII Energy Awards 2019
UPL Ltd. was honored with the 'Most Innovative Project Implemented' award for their pioneering use of a variable nozzle Jetomat thermocompressor. The project successfully recovered waste flash steam to generate 3.5 bar steam.
422 kg/hr
Steam Saved
Rs. 45 Lakh
Annual Saving
Corrugator Industry
Morbi, India
20% Fuel Saving
The plant produces high-volume corrugated sheets for packaging. Rising fuel costs and pressure on margins pushed the management to look for a solution that could cut energy use without disrupting production.
20%
Fuel Saved
18 Months
Payback Expected
Tyre Industry
Malaysia
200 kg/hr Recovery
A global tyre manufacturer deployed Jetomat to efficiently recover flash steam by repressurizing 1 barg low-pressure vent steam to 3 barg for process use.
200 kg/hr
Steam Saved
1 to 3 barg
Pressure Lift
Paper Industry
Marko Steamjet, India
Yankee Dryer Optimization
A global tyre manufacturer deployed Jetomat to efficiently recover flash steam by repressurizing 1 barg low-pressure vent steam to 3 barg for process use.
200 kg/hr
Steam Saved
1 to 3 barg
Pressure Lift