Case studies

Proven steam and energy savings in real plants

Measured results from chemical, paper, corrugated packaging, textile, food, pharma, tyre and wood-drying plants — thermocompressors, controlled steam ejectors, jet pumps and steam stations at work.

14: Case studies
8: Industries
8: Countries

Chemical 45 lakh a year
Chemical Plant in Bharuch Achieves 45 LPA Savings from Vent Flash Steam
Corrugated packaging up to 20% fuel saved
Up to 20% Fuel Savings for a Corrugator with Retrofit
Paper 2.6 to 2.2 t steam per ton of paper
Paper Mill Cut Steam per Ton from 2.6 t → 2.2 t
Paper 3–5% more throughput per filling
Sappi Fine Paper (Austria) Boosted Stove Throughput with a Controlled Steam Jet Ejector
Textile 65 kg/h vent steam recovered
Textile Plant Stopped Venting Steam & Started Saving Energy with a Controlled Thermocompressor
Corrugated packaging 32% steam saved
32% Steam Saving at a Corrugator in Bursa with Jetomat®
Textile 15% steam saved
15% Steam Saving in Textile Washing & Drying
Textile ~20% steam saved
Textile Line Cut Steam Use ~20% by Switching to Controlled Steam Jet Ejectors
Textile ~15% primary energy saved
German Textile Plant Cut Primary Energy by ~15% with a New Steam & Power Concept
Corrugated packaging 10–20% steam / fuel saving
DS Smith (Ghent, Belgium) Improved Corrugator Control & Saved Energy with Baelz Controls
Food & beverage 1,240 kg/h steam recovered
Food & Beverage Plant in Spain Fixed a Faulty Steam Ejector & Unlocked Fast Savings
Eastern Germany Pharma
Bayer, Germany Improved Hot-Water Hygiene & Control with Jet Pump Mixing
Timber & wood drying 60 lakh a year electricity saving
Wood Processor in Austria Expanded Drying Capacity Without Rebuilding the Network
Tyre & Rubber 18.7% energy saved
18.7% Energy Saving on Tyre Curing Presses

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Chemical Plant in Bharuch Achieves 45 LPA Savings from Vent Flash Steam

Up to 20% Fuel Savings for a Corrugator with Retrofit

Paper Mill Cut Steam per Ton from 2.6 t → 2.2 t

Sappi Fine Paper (Austria) Boosted Stove Throughput with a Controlled Steam Jet Ejector

Textile Plant Stopped Venting Steam & Started Saving Energy with a Controlled Thermocompressor

32% Steam Saving at a Corrugator in Bursa with Jetomat®

15% Steam Saving in Textile Washing & Drying

Textile Line Cut Steam Use ~20% by Switching to Controlled Steam Jet Ejectors

German Textile Plant Cut Primary Energy by ~15% with a New Steam & Power Concept

DS Smith (Ghent, Belgium) Improved Corrugator Control & Saved Energy with Baelz Controls

Food & Beverage Plant in Spain Fixed a Faulty Steam Ejector & Unlocked Fast Savings

Bayer, Germany Improved Hot-Water Hygiene & Control with Jet Pump Mixing

Wood Processor in Austria Expanded Drying Capacity Without Rebuilding the Network

18.7% Energy Saving on Tyre Curing Presses

Want results like these in your plant?