15% Steam Saving in Textile Washing & Drying
↑↑↑
Production Speed
15%
Steam Saved
0
Steam Traps
The implementation of Baelz 590 steam thermocompressor in place of traditional control valves as per end Customer has resulted in approximately 15% steam savings, elimination of steam traps, improved heat distribution & better drying quality.
The Jetomat® Turboheat® technology has proven to be an effective solution for enhancing energy efficiency and process performance.
Case Study Overview
A textile washing and drying factory in Turkey implemented Baelz controlled steam ejectors (Jetomat®) to replace traditional control valves, resulting in significant energy savings and process improvements.
The Retrofit led to approximately 15% steam savings, elimination of steam traps, improved heat distribution & better drying quality.
1 Row Drying Stage with 5 Drum Dryers & 6 Washing Baths were Control Valve with Individual Steam Traps were used.
Original Situation
Drying Process
1-row drying stage with 5 drum dryers
Controlled by a control valve
5 steam traps, One on each drum
The control valves were replaced with baelz 590 steam ejectors, resulting in improved parameters for both processes.
Technical Enhancement
BEFORE
Live Steam = 6 barg
To Dryer = 4.5 barg
Steam Flow = 200 - 500 kg/h
AFTER
Live Steam = 6 barg
To Dryer = 4 barg
Steam Flow = 15% Lower
Washing Process
6 washing baths
Steam trap used in each bath
BEFORE
Live Steam = 6 barg
To Washing = 4 barg
Steam Flow = 800 - 1000 kg/h
AFTER
Live Steam = 6 barg
To Washing = 3.5 barg
Steam Flow = 15% Lower
Benefits of Jetomat Turboheat
Location: Turkey
Baelz Technology: Controlled steam ejectors Jetomat®
Industry: Textile
Company: Washing and drying factory