15% Steam Saving in Textile Washing & Drying
↑↑↑
Production Speed
15%
Steam Saved
0
Steam Traps
The implementation of Baelz 590 steam thermocompressor in place of traditional control valves as per end Customer has resulted in approximately 15% steam savings, elimination of steam traps, improved heat distribution & better drying quality.
The Jetomat® Turboheat® technology has proven to be an effective solution for enhancing energy efficiency and process performance.
Case Study Overview
A textile washing and drying factory in Turkey implemented Baelz controlled steam ejectors (Jetomat®) to replace traditional control valves, resulting in significant energy savings and process improvements.
The Retrofit led to approximately 15% steam savings, elimination of steam traps, improved heat distribution & better drying quality.
Original Situation
1 Row Drying Stage with 5 Drum Dryers & 6 Washing Baths were Control Valve with Individual Steam Traps were used.
Technical Enhancement
The control valves were replaced with baelz 590 steam ejectors, resulting in improved parameters for both processes.
Drying Process
1-row drying stage with 5 drum dryers
Controlled by a control valve
5 steam traps, One on each drum
BEFORE
Live Steam = 6 barg
To Dryer = 4.5 barg
Steam Flow = 200 - 500 kg/h
AFTER
Live Steam = 6 barg
To Dryer = 4 barg
Steam Flow = 15% Lower
Washing Process
6 washing baths
Steam trap used in each bath
BEFORE
Live Steam = 6 barg
To Washing = 4 barg
Steam Flow = 800 - 1000 kg/h
AFTER
Live Steam = 6 barg
To Washing = 3.5 barg
Steam Flow = 15% Lower
Benefits of Jetomat Turboheat
Project Details
Location: Turkey
Baelz Technology: Controlled steam ejectors Jetomat®
Industry: Textile
Company: Washing and drying factory