Corrugator Industry Solutions
Increase Production ● 50% Savings ● German Made
Why Jetomat TurboHeat for Corrugators?
● Faster Heating Cycles for improved productivity
● Significant Energy and Cost Savings through Advance Heating Solution
● Improved Product Consistency ensuring reduced material rejection.
● Reliable Automated Performance with minimal maintenance needs.
● Enhanced Heat Transfer Efficiency for optimal energy utilization
Benefits for Corrugation Industry
Increased Production
Achieve faster drying and bonding processes while minimizing machine speed variations
Significant Energy Savings
Save 25-50% on energy costs through optimized steam control
Enhanced Product Quality
Consistent heating ensures better starch gelatinization, stronger bonding & fewer defects.
Automation & Control
Automated adjustments ensure precise temperature management and consistent performance with minimal manual intervention.
Challenges Faced by Corrugation Industry
Drying & Processing Time
Traditional hearing methods require longer heating cycles and poor temperature control leads to inconsistent bonding and inferior product quality.
Operating Costs
Conventional systems waste energy due to poor heat utilization, requiring excessive boiler pressure(13-16 barg) and increasing operational costs.
Technology Innovation
Many Corrugation plants lack access to reliable heating innovations designed to address these challenges.
Machine Speed Variation
Operators frequently adjust machine speed to maintain quality, reducing production efficiency.
Energy Waste
Condensate and flash steam recovery are vented to the atmosphere, wasting valuable energy.
Maintenance Issues
Frequent clogging of steam traps and pressure fluctuations cause costly downtime.
Consequences of Inefficient Heating
Production Bottlenecks
Slowed machine speed hinder production flow & Machine Throughput.
Reduced Flexibility
Difficulty adjusting temperature profiles for varied board compositions.
Rising Energy Costs
Escalating fuel costs and wasted energy drain profits
Success Story in India
→ 30% Reduction in Fuel Costs
→ Automated Heating Control
→ Consistently Product Quality
Jetomat TurboHeat – Revolutionizing Production
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Ensure stable heating for improved paper bonding and starch gelatinization
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Automatically adjust the nozzle size based on load, ensuring optimal energy utilization
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Provides uniform heating across corrugator hot plates, enhancing bonding strength and reducing temperature fluctuations
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Efficiently recycles flash steam, adapts seamlessly to fluctuating process demands and optimizes
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Flexible design options tailor-made for various corrugator companies
Why Choose Jetomat TurboHeat for Your Corrugator Plant?
Jetomat TurboHeat offers a cutting-edge solution that directly addresses the corrugator industry's most critical concerns. With its proven track record, Jetomat TurboHeat delivers:
Improved Drying Efficiency
Shorter drying cycles without compromising product quality.
Superior Product Quality
Ensures consistent texture, softness, and reduced shrinkage.
Energy Saving
Reduces fuel consumption and operational costs.
Maximum Uptime
Reliable performance for uninterrupted production.
Ready to Optimize Your Corrugator Plant?
Our team of experts is ready to analyze your current setup and recommend the perfect Jetomat TurboHeat configuration for your specific needs.